DC Wire Gauge Selector

Choose the correct AWG or mm² wire size for your DC circuit. Enter current, length, system voltage, and acceptable voltage drop to get a precise recommendation with resistance and power-loss figures.

Circuit Parameters

Total conductor path is 2× this value (out and back).

Affects max ampacity derating per gauge.

Recommendation & Results

Recommended
—
Actual V-Drop
—
Loop Resistance
—
Power Loss
—
AWG mm² Ω / km V-Drop (V) V-Drop (%) Max Amps Status

Ampacity values are approximate (NEC / PRC-005-1 chassis or typical power transmission ratings at 60–75 °C). Always verify against local code, temperature, and bundling factors.

Frequently Asked Questions

What wire gauge do I need for a 12V DC solar system?

The right wire gauge depends on your current draw, cable length, and acceptable voltage drop. A common rule for 12V DC solar systems is to keep voltage drop under 3%. For example, a 10A load 5 meters away typically needs 10 AWG (5.26 mm²) copper wire, while higher currents or longer runs may require 8 AWG or 6 AWG.

How does wire length affect voltage drop in DC circuits?

Voltage drop increases linearly with wire length because longer wires have more resistance. In DC circuits, the total conductor length is twice the one-way distance (out and back), so voltage drop equals 2 × length × current × resistivity ÷ cross-sectional area. Doubling the wire length doubles the voltage drop unless you increase the wire gauge.

What is the difference between AWG and mm² wire sizes?

AWG (American Wire Gauge) is the North American standard, where a smaller number means a thicker wire (e.g., 10 AWG is thicker than 14 AWG). mm² measures the cross-sectional area directly and is used in metric countries. 10 AWG equals approximately 5.26 mm², 12 AWG is about 3.31 mm², and 14 AWG is around 2.08 mm². Use the calculator above to convert between them instantly.